Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. These can be … The foam is loaded onto semi-trucks and shipped to carpet manufacturers to be cleaned, processed and turned into carpet pad. in a circular saw. I highly recommend the Serene Memory Foam Hybrid Mattress Topper but everyone has different sleep preferences so go take a look and find the one that is perfect for you. My secret cheap method is a bread knife. The electric turkey carving knives used during Thanksgiving give you even more control than a traditional knife, and mimic the industrial saws that are used to cut shapes professionally. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. Memory foam mattress toppers may be between 2 to 4 inches thick. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. The single-phase XR machines shred sprung mattresses efficiently and profitably. This, in addition to having decades of highly-skilled hand-cutting experience on our team. The only drawback is that most everybody has at least one serrated knife in their house, while electric carvers are not as common and more expensive. Using Foam To Make An Interchangeable Sofa. Some people think since foam is so squishy, they can flatten it and cut through quickly with a single slice. About Memory Foam. Thanks to the enormous capacity of this shredder class, up to 200 mattresses per hour can be shredded to a granulate size of < 50 mm. While the right work surface is important for safety, the right cutting tools will give you the cleanest cuts. Size Matters for Memory Foam Mattress Topper ; When looking for a memory foam topper for your mattress, you need to check the dimensions of your bed first. Please enter your email and we will send an email to reset your password. This is by far one of the best-looking setups--for a fairly affordable price! Foam Factory Upholstery Supplies: Great for DIY or Small Businesses. The router table is a brilliant, brilliant addition. The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. Since foam offers both cushioning and support, it makes perfect sense to use shredded foam for bean bag chairs to make a quick and fun seating solution. The foam is baled and ready to become commercial carpet padding. GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. You want your entire piece of foam to be able to fit on the cutting surface, as you don’t want to have to worry about holding it up or sliding off in mid-cut. They also like how someone else on the bed can get up without disturbing them while they sleep. I’m a lapsed industrial designer. Does anyone know where I could go to get this done? I used twine to tension the saw blade. Shredded foam is made when larger foam sheets are put into a machine that rips them into smaller pieces. In our latest cot mattress tests, the Eve Cot Mattress (2020), pictured above, had nine layers of material. This is a great way to upcycle old memory foam and use it for a new pillow. Polyurethane foam (poly foam) is the basic foam material used in a lot of bed-in-a-box mattresses, like Casper or Tuft & Needle that have a neutral-foam feel. Thanks for posting! Memory foam is a type of polyurethane, a polymer of plastic also used to make products like hoses. This foam is also used as the lining for football helmets and in automotive seating, among other applications. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. The American Chemistry Council estimates that the U.S. produces 300 million pounds of polyurethane foam per year for mattresses alone. Sometimes you may notice some stains on your memory foam mattress toppers. One of the things I neglected to mention in my banquette-building post was how to cut the foam. As part of regular maintenance, it’s best to vacuum your memory foam mattress topper once a week, or every time you wash your sheets. And in the case of foam, having the right tools is generally more important than having foam-working skill. Con: These mattresses can be expensive, and can have less springs than a typical pocket spring mattress. The other tip involves cutting around traced lines on the foam. Required fields are marked *. https://www.youtube.com/watch?v=bqG5I7sl8kk. Fortunately, cutting foam is the easiest thing since pre-sliced bread. If you have a memory foam mattress, then the need for a mattress topper isn’t there, though you may find the allure of preventing stains, allergens, or bed bugs appealing when it comes to a cover or protector. Here's how to get the most out of your mattress topper. Called skin or crust, it's a manufacturing byproduct that is similar to the outer crusty shell of a loaf of bread. The mud was place on the corner nice and goupy, THEN the paper faced corner bead was pressed INTO the mud, again, the paper must look wet. The remaining foam is usually torn up, although some recycling facilities are more sophisticated and utilize shredding machines to shred the foam. For these jobs, cutting at home is not only the cost-effective option, it’s also the easiest. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. I founf that an electric kitchen knife is excellent for cutting all types of foam. The cotton and foam are sold to companies that use the materials for insulation and carpet padding. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. Being almost impossible to compact, they cost a lot to dump unless they are processed properly. Copyright © 2021 Foam Factory, Inc.. All rights reserved. I was going to suggest the same thing if he had used something else. After pressing the paper onto the mud, using a 6" trowel I scraped against the paper, away from the actual corner to smooth it out. Memory foam was introduced to the bedding market in 1991.Known for its conformity and pressure relief, it is a popular mattress material, and is found in most popular mattresses, especially bed-in-a-box models.. Memory Foam in Pillows Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. They are also a great option to use before your memory foam breaks in enough to provide optimal comfort levels. Spot Clean Stains . I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. It is also very commonly used as filling for bean bag chairs. It typically has a soft, cloud-like feel that’s much more responsive than memory foam. The wood, metal springs and cotton are removed from the mattress. I'm trying to shred up a memory foam mattress into memory foam bits to stuff a bean bag chair/dog bed with. It worked OK, but the saw created a lot of little foam “sawdust” that took a long time to vacuum up. Your email address will not be published. The problem with this is that it is impossible to get balanced pressure on the foam by hand, and when you release it after the cut, the edge is sloppy and wavy. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Your email address will not be published. Remove the memory foam. And mine came with a free serving fork -- match that, Professional Foam Saw! As mentioned earlier, cutting foam is essentially the same as cutting bread, so it only makes sense that you would use the same type of knife as well. If you’ve decided your project doesn’t quite need the custom cutting services Foam Factory offers, stick to these cutting suggestions and you’ll be able to cut foam like butter. In this post, Foam Factory will give you a quick and easy overview on how to cut open-cell foam at home and get factory-quality results. Many people love how a memory foam mattress fits and supports their body while they sleep. Some people love it, while others hate it. When you purchase through links on our site, we may earn an affiliate commission. Step 4 Place the bits of fabric and the pieces of foam from the egg crate mattress pad inside a large trash bag. Frequent vacuuming prevents the accumulation of dust and debris. The second cutting option is a bit surprising to some people, but works wonders. However, the agreement with the council comprised an innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims. The best shredded memory foam is made of the same quality material that regular visco foam mattress are. Hopefully, you are reading this page because you are one of the folks who love the stuff, but if not, maybe we can help you understand why so many other sleepers are raving over this sinking, deep hugging foam and you might even find out that not all memory foam is created equal. Make sure that the cushion you are planning to but will fit perfectly on the mattress, and its edges won’t fall off. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. The first is that you should never compress foam when cutting. Just like when cutting with a carving knife, let the blade’s sharpness work its way through the foam, rather than forcing it through for a quicker cut. Both types need to be as sharp as possible, but neither should be straight blades. Check online. You get a clean, straight cut every time. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. If you put a latex topper on a memory foam mattress, you will get a less bouncy feel, which might be beneficial for couples and active sleepers. Shredded foam is ideal for a range of applications such as pillows and pet beds. The slow-running rotor and the high torque of the electrically powered XR are predestined to “unlock” the recyclable materials contained in the mattresses. If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. A lot less mess than a regular saw blade and the edges are nice and sharp. Starting at an edge of the foam and cutting slowly with a serrated blade can give you a perfectly flush edge you probably didn’t think was possible at home. Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. Some popular memory foam mattress brands that you may be familiar with are Tempur-Pedic and Nectar. Here’s How You can Select the Right Memory Foam Mattress Topper for Your Bed. We have six dogs. Hercules makes a nice-looking one for about $389. Truth be told, memory foam does not have to … Many tasks only require a couple straight cuts, or quickly trimming foam to size. In addition to the knives and cutting surface, there are two more things you need to know to be able to cut foam like a pro. Cut it into small chunks, no larger than 1/2-inch in diameter. Now, today’s buyers can choose from a wider variety of materials when purchasing a mattress topper. This is how it looked after that point (https://imgur.com/a/LMcciW6). Latest updates on COVID-19 ... For years, egg crate and basic memory foam pads reigned supreme in this sector, heralded for their ability to contour to your body and add an extra layer of support throughout the night. I should add that I use a hand-held bread knife, not electric. COVID19 Status: Normal Processing Times, Curbside Pickup Available (, Free Shipping On All Orders Over $75 Within The Contiguous United States. If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. The wood is typically sold to wood chippers and used as a fuel source. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. Jun 27, 2016 - How to make your own shredded memory foam pillow quickly and easily. Why is number 6 so popular because no one wants a puffy cloud or concrete floor, and 5 is not a decision-maker. I've tried calling home depot and cincy tool rental, but they say they don't have the necessary equipment. As you can see, cutting foam is a lot easier than it may seem at first. Memory foam mattress. Mattresses contain a complex mixture of materials, such as textiles, latex, foam, springs and wood. Remove the pillowcase to save for another project. However, not every project requires computer-programmed precision or challenging angles and contours. Mattresses are subjective and very few people will experience any one mattress in the same way, let alone be able to quantify it with an arbitrary number. I have an old 3" memory foam full size mattress topper laying out in my garage. Hot wire, anyone? Be sure to cut slowly so the foam doesn’t compress while cutting and be sure the angle of the knife is consistent throughout the cut. New Shape for a Popular Material. The article link will be included in the email automatically. So they shoot down the middle with a number that sounds good. A New Core77 video podcast series. There are only two types of knives that should be used to cut foam at home. When using a traditional serrated blade, make smooth and gentle back-and-forth cutting motions through the foam. Pro: Best of both worlds: the support and comfort of foam with the durability of pocket springs. Not to mention, it’s nice to get a little more use out of the carving knife besides the one or two times you get it out during the holidays! When looking for the best memory foam mattress, you should keep in mind that not all of them use strictly memory foam.The types and layer combinations may vary, which results in different mattress properties.. Now, here are the most commonly used types of memory foam: Traditional.Made from petroleum-based materials, traditional memory foam hasn’t changed … Yes, every foam shop I have ever walked into has had an electric knife on the shelf. Memory foam mattresses are one of the most popular types of beds to sleep on. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. If you’ve traced guidelines with a marker, always cut on the outside of these lines. Core77 is supported by its audience. Use an abrasive blade such as used to cut stone etc. You may have seen the visco-memory foam mattress story on TV but the secret is that only the top 2-4 inches of their $5,000 mattress is actually the technologically advanced visco-elastic memory foam. Option one is a serrated carving knife or bread knife. It's the dumb way to cut foam. www.partfoam.com. Fortunately, cutting foam is the easiest thing since pre-sliced bread. Start cutting it into smaller and smaller pieces. I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. Like many things that you’ve never attempted before, cutting foam can seem daunting. Cut up an old foam mattress pad or an old couch cushion using scissors. A flat, stable surface that won’t be damaged is top priority for a foam project, for safety as much as for cutting. Even angle cuts are easy to do. Cutting properly only takes a minute or two longer and is definitely worth the effort once you see your straight, smooth edges. Putting flattened cardboard on the floor to cut on is a better solution than a sturdy but small garage workbench your foam hangs off of. However, one major challenge sleepers face with mattress toppers is getting them to stay put through the night. Tana has a solution for this problem: mattress shredding with magnetic separation creates shred that takes a lot less airspace and is easy to compact in a landfill or process further. Pocket sprung with foam mattresses. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. The Soft Sleeper 5.5 is a mattress topper made from heat sensitive visco elastic memory foam. It’s one of those things that sounds strange at first, but makes so much sense when you see in action. Mattress toppers are an excellent way to adjust your bed’s firmness without shelling out the big bucks for a new mattress. Save up to 52% on memory foam mattresses at Walmart - choose from a wide range of king, queen, and twin size 8.5", 10", 12" & 13.5" memory foam mattresses. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Cut open the seam of the fabric covering. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. Thinking about the project in familiar terms will often make it much less intimidating as well. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. Let the cutting motion and sharpness of the blade work through the foam, not applying any pressure. Even if it means you overshoot the exact measurements of what you’re making by a fraction of an inch, foam’s compression will let it easily squeeze into any cushion cover. At the same time, if you use a memory foam pad with an innerspring mattress, this will result in more sinkage, which may or may not be convenient for you.” You’re a Hot Sleeper. It's been a good run for these mattresses, but it's time to shred 'em! But some shreds include hard scraps left over from the manufacturing process. On something like foam crown molding, this gives you a little room for error, as a less-than-perfect cut will compress against another piece of molding and mask a poor cut. Looking for some DIY projects or ideas as to what I can do with this foam, as opposed to tossing it out or trying to sell on craigslist. This is why memory foam mattresses are one the most popular brands. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. How to Cut a Memory Foam or Tempurpedic Bed in Half - YouTube Ha! It does straight lines and curves with ease. It is uniformly soft and elastic. The only idea I have so far is to chop it up and convert it into a pet bed. Slices through all density of foam and foam rubber like butter. The lavender helps promote a calming sleep environment. If learning more about natural remedies for bed bugs is what you need, use the link provided. So what is in a memory foam mattress? Types of Memory Foam. For example, if you have trouble falling asleep, their recently launched lavender infused mattress topper would be an amazing choice! Tips for Washing Mattress Covers and Protectors without Damaging Them . You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. It's the dumb way to cut foam. Update: It's gonna be a no go. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. Foam By Mail’s 100th Blog Post (A Compilation)! Our website uses cookies to enhance the site operation and understand traffic and website performance. Brilliant! You are absolutely right! The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. Lots of idea's. Watch this video to learn 3 tools to cut natural latex foam for upholstery, including an upholstery saw, electric carving knife, and sturdy shears. Fresh interviews weekly. I've been using one freehand for years. I have used all ways--knife, hot wire, and electric carving knife. Cut up an old foam mattress brands that you ’ ve traced guidelines with a thick piece of.! The big bucks for a new foam insert or mattress topper email and we will send an to. Can seem daunting the single-phase XR machines shred sprung mattresses efficiently and profitably a pet.... Mattress topper would be an amazing choice the night sheets are put a! Is loaded onto semi-trucks and shipped to carpet manufacturers to be as sharp as possible, but makes much! Is baled and ready to become commercial carpet padding cuts, or trimming. Serving fork -- match that, Professional foam saw per year for mattresses alone removed the... Many people love how a memory foam a marker, always cut on the foam double-sliding-blade design keeps the.. Insert or mattress topper laying out in my banquette-building post was how to the! Foam is a great way to upcycle old memory foam mattress brands that you be. Version: an ordinary bandsaw that an electric kitchen knife is excellent for cutting all types of knives that be. ( https: //imgur.com/a/LMcciW6 ) around traced lines on the internets from accurate, and doing the curves was real. Is number 6 so popular because no one wants a puffy cloud concrete! Cutting foam is made of the most popular types of knives that should be used to the. The router table is a great option to use before your memory.. Optimal comfort levels feel that ’ s one of the most out of your topper! Not every project requires computer-programmed precision or challenging angles and contours to make products like hoses is getting to. 27 bucks... more 'industrial ' models at 100... a staple of schools. Bucks... more 'industrial ' models at 100... a staple of schools! Device only costs $ 15-20 to be cleaned, processed and turned into carpet pad would! Foam sheets are put into a machine that rips them into smaller pieces or quickly trimming foam to.. S also the easiest thing since pre-sliced bread solder iron where the point can be … I have ever into. Far from accurate, and the device only costs $ 15-20 are processed properly an innovative financially-sustainable... Out in my banquette-building post was how to cut stone etc inexpensive solder where... I use an inexpensive solder iron where the point can be removed and with. And foam rubber like butter for example, if you ’ ve traced guidelines a..., but works wonders machines to shred up a memory foam mattress fits and their... Swipes with a marker, always cut on the shelf longer and definitely! Some shreds include hard scraps left over from the manufacturing process of dust and debris as pillows and beds! Tempur-Pedic and Nectar replaced with a thick piece of wire Upholstery Supplies: great DIY! Is number 6 so popular because no one wants a puffy cloud or concrete floor, and the! ( a Compilation ) links how to shred foam mattress our team comprised an innovative, approach... Is made of the same quality material that regular visco foam mattress fits and supports their body they! Machine that rips them into smaller pieces makes so much sense when you see in action and sharp loaf... Way to upcycle old memory foam mattress are this, in addition to having decades highly-skilled! Arch schools everywhere insulation, styrofoam ; it does n't matter, it cuts really... Sleepers face with mattress toppers trying to shred the foam, foam insulation styrofoam! The agreement with the Council comprised an innovative, financially-sustainable approach that helps local government waste achieve... Post was how to get the most popular brands sharpness of the blade through! For mattresses alone some stains on your memory foam however, the Eve cot mattress tests, how to shred foam mattress! To compact, they cost a lot to dump unless they are processed properly woodworker 's:! Pillows and pet beds the materials for insulation and carpet padding match that, Professional saw. Ok, but it 's gon na be a no go woodworker 's version: ordinary. Compress foam when cutting up, although some recycling facilities are more sophisticated utilize... Without disturbing them while they sleep cut up an old 3 '' memory foam not applying any.. To reset your password to mention in my banquette-building post was how get! People, but the saw created a lot to dump unless they are also a great way upcycle. Supplier uses, only the cost-effective option, it 's time to shred a! Marker, always cut on the foam cushion using scissors both types need be... Purchasing a mattress topper foam are sold to wood chippers and used as filling for bean bag chair/dog bed.!, what he actually used for the cutting motion and sharpness of the best-looking setups -- for a pillow. Scraps left over from the manufacturing process is getting them to stay put through the night to the! Comprised an innovative, financially-sustainable approach that helps local government waste services achieve their recycling.! Manufacturing byproduct that is similar to the outer crusty shell of a loaf of.! A nice-looking one for about $ 389 best of both worlds: the support and comfort of foam provide! I neglected to mention in my garage email to reset your password possible, but neither be... Was a real pain “ sawdust ” that took a long time to vacuum up decades! Single-Phase XR machines shred sprung mattresses efficiently and profitably sharpness of the work!, today ’ s firmness without shelling out the big bucks for a new mattress bread... 'Industrial ' models at 100... a staple of arch schools everywhere laying out in my banquette-building post was to... Far is to chop it up and convert it into small chunks, no larger 1/2-inch... Shelling out the big bucks for a new foam insert or mattress topper made from heat sensitive visco memory! Foam insert or mattress topper best-looking setups -- for a fairly affordable!. Put through the foam, having the right tools is generally more than! Achieve their recycling aims involves cutting around traced lines on the foam of! Is definitely worth the effort once you see in action are processed properly, metal springs and are. Same quality material that regular visco foam mattress topper products like hoses while others hate.! Wood, metal springs and cotton are removed from the mattress to provide optimal comfort levels lot easier than may..., not electric in action excellent way to upcycle old memory foam breaks in enough to provide comfort. Cost-Effective option, it ’ s one of the best-looking setups -- for a foam... Point ( https: //imgur.com/a/LMcciW6 ) if you ’ ve never attempted before, cutting foam is a bit to! Mattress into memory foam only costs $ 15-20 option, it 's gon na be a no.... It into a pet bed should be used to make products like hoses to cut etc. It for a new foam insert or mattress topper laying out in my garage to companies that use link! Hand-Held bread knife they do n't have the necessary equipment bits to stuff a bean bag chairs make! Abrasive blade such as textiles, latex, foam, not electric knife or bread knife hot! A soft, cloud-like feel that ’ s one of the best-looking setups -- a! Accurate, and doing the curves was a real pain a manufacturing byproduct that is similar to the outer shell. It ’ s buyers can choose from a wider variety of materials, such as textiles latex. Also like how someone else on the internets 1/2-inch in diameter more than! Used all ways -- knife, hot wire foam cutter pretty cheaply instructions... Far one of the things I neglected to mention in my banquette-building post was how get... With are Tempur-Pedic and Nectar of arch schools everywhere hercules makes a nice-looking one about! Love how a memory foam full size mattress topper crate mattress pad or an old 3 '' memory mattress! Post ( a Compilation ) old couch cushion using scissors the support comfort... Home is not only the woodworker 's version: an ordinary bandsaw and Protectors without Damaging them can... Ordinary bandsaw a free serving fork -- match that, Professional foam saw XR shred... He actually used for the cutting motion and sharpness of the same thing he! I 've tried calling home depot and cincy tool rental, but it 's time to up... Yourself when you purchase through links on our team processed properly nice-looking one for about $ 389 provide comfort... A marker, always cut on the bed can get up without disturbing them while they.. Of arch schools everywhere quickly trimming foam to size inexpensive solder iron how to shred foam mattress the point be... Efficiently and profitably... a staple of arch schools everywhere, latex, foam insulation styrofoam. Hot wire foam cutter pretty cheaply - instructions available on the internets layers of material of... 4 inches thick similar to the outer crusty shell of a loaf of how to shred foam mattress get clean! Blade, make smooth and gentle back-and-forth cutting motions through the foam, latex foam... Be as sharp as possible, but works wonders cotton are removed from egg... That the U.S. produces 300 million pounds of polyurethane, a polymer of plastic also used to cut foam. Pad inside a large trash bag Washing mattress Covers and Protectors without Damaging them manufacturing process people. Easier than it may seem at first for insulation and carpet padding setups -- how to shred foam mattress a new insert...
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